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Stauchdruckmessgeräte und Kupferstauchkörper (Crusher Gauges and Copper Crusher Elements)

Copper crusher gauges and measuring elements for interior ballistic high-pressure measurement up to 8500 bar — manufactured from C10200 copper (≥ 99.9 %) with the highest precision in Germany.

STANAG 4113ITOP3-02-810(2)MIL-DTL-49514ATL1300-0003TL1300-0005TL1300-0006CIPSAAMI
Stauchdruckmessgeräte und Kupferstauchkörper (Crusher Gauges and Copper Crusher Elements)
Measurement principle crusher gauge
Pressure range up to 8500 bar
Material C10200 copper (≥ 99.9 %)

Description

The Copper Crusher Gauge — internationally known under this name — is a classic device for measuring the maximum gas pressure in the chamber of firearms and ballistic systems. It is used primarily for safety verification and performance determination of ammunition in the interior ballistic range.

Thanks to its robustness and simplicity, the copper crusher method has become a standard procedure — from single-shot testing to series testing in ammunition production. Manufacturing is carried out in Wiesloch, Germany — giving us direct access to production quality at all times.

Typical applications

  • Ammunition testing — Determination of peak gas pressure to comply with safety standards under NATO, STANAG, CIP, SAAMI and other norms
  • Large-caliber weapons — Routine pressure verification for artillery and heavy weapon systems
  • Quality control — Comparison of powder batches and propellants during production

Copper spheres

Copper sphere

Part no. ø sphere
0-850-3000 6 mm
0-850-1010 3/16” (4.7625 mm)

Tolerances: diameter ± 7 µm · roundness 5 µm · Ra ≤ 0.4

Copper crusher cylinders

Copper cylinder

Part no. ø × length (mm) Part no. ø × length (mm)
0-850-1000 2 × 4.00 0-850-1090 6 × 9.80 (*)
0-850-1010 2 × 5.00 0-850-1000 —
0-850-1020 3 × 4.90 0-850-1100 7 × 10.50
0-850-1030 3 × 5.00 0-850-1150 8 × 13.00
0-850-1040 4 × 6.00 0-850-1200 10 × 15.00
0-850-1050 4 × 6.50 0-850-1300 3.71 × 10.16 (*)
0-850-1060 5 × 7.00 0-850-1400 5.74 × 10.16
0-850-1070 5 × 8.00
0-850-1080 5.60 × 12

(*) conical shape

Other dimensions on request.

Complete gauge systems

Part no. System Crusher type
0-850-5000 18/3 2 × 5 mm / 3 × 5 mm
0-850-5010 18/5 2 × 5 mm / 3 × 5 mm
0-850-5030 26/11.3 2 × 5 mm
0-850-5040 28/5 5 × 7 mm
0-850-5060 28/6.18 5 × 7 mm
0-850-5070 32/5 5.75 × 10.16
0-850-5080 32/6.18 5.75 × 10.16
0-850-5090 52/8 10 × 15 mm
0-850-5100 52/11.3 10 × 15 mm
Part no. System Crusher type
0-850-6010 28/5B 6 mm sphere
0-850-6020 31/7.1 6 mm sphere
0-850-6030 38/3.5 A 6 mm sphere
0-850-6050 38/3.91 A 6 mm sphere
Part no. System Crusher type
0-850-7000 M10/3 2 × 5 mm / 3 × 5 mm
0-850-7001 M10/3.91 2 × 5 mm / 3 × 5 mm
0-850-7002 M10/5 2 × 5 mm / 3 × 5 mm
0-850-7003 M12/3.91 6 mm sphere
— M12/5 6 mm sphere
Thread M10: 10 × 1.00 mm · M12: 12 × 1.75 mm

Data sheet available on request by email. Other dimensions on request.

  • Interior ballistic high-pressure measurement up to 8500 bar
  • Material C10200 copper (≥ 99.9 %)
  • Spheres and cylinders in numerous dimensions
  • Complete gauge systems (Standard, NATO, Weapon M10/M12)
  • Manufacturing in Wiesloch — Made in Germany
  • Each lot with quality certificate and calibration table
  • Compatible with ATD Series 1055 ammunition test devices

Technical data

Measurement principle crusher gauge
Pressure range up to 8500 bar
Material C10200 copper (≥ 99.9 %)
Diameter tolerance ± 0.01 mm
Height tolerance ± 0.01 mm
Cylinder ovality max. 0.01 mm
Calibration temperature 21 °C
Packaging 100 pcs. per special pack

Standards & Regulations

STANAG 4113ITOP3-02-810(2)MIL-DTL-49514ATL1300-0003TL1300-0005TL1300-0006CIPSAAMI

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